Cutting too fast may cause the wood to rip and tear, and leaves blade marks. My favorite is the 40-tooth carbide blade. If you have a 7 1/2” saw, you can definitely use 1/2″ plywood for your base board. I used 1/4″ plywood for my guide too. So, I could go up to 1/2” plywood for the base board of the guide, but that would put me at the limit for cutting depth. The 2x4s will be “sacrificed” just a bit when the blade passes over them, but that won't affect the quality of the cut. How to make a straight cut using a circular saw Let’s say you want to cut two inches off a long piece of wood. plywood. Circular Saw Reviews: What are the Best Circular Saws? You can buy straightedges at home centers and hardware stores, but for long cuts I almost always use the “factory cut” edge on a strip of 3/4-in. Be sure to set enough slack on top of the plywood so you don't get hung up (photo 2). That’s where most tear out occurs. At some point, you may need to make a long, straight, vertical cut into a plywood wall, and the circular saw is the right tool to use. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. Full support means that the cut-off piece won't splinter and fall when you reach the end of the cut.  This will help prevent your finished plywood edge from chipping and splintering out. The large size and the weight of plywood also makes it difficult to cut a full sheet directly on the table saw. Next, make sure you properly orient the sheet as you’re cutting. Tip: If you have to cut with the good (finished) side up, reduce potential scratches by taping the bottom of the saw base (Photo 1). The system works well for both rip cuts (parallel to the grain) and crosscuts (perpendicular to the grain). long marking the desired width of your piece. We show you out seven best tips for making smoother, straighter and more accurate cuts on big sheets of plywood. I've been using the same piece of foam for about seven years.  At this point, it's been broken up into smaller pieces, but it's still going. Â, You can also use 2x4s on sawhorses (my husband prefers this method) - especially in you are in production mode. Â, It is very important to get accurate, straight cuts.  When I need a perfect cut with a circular saw, I use a guide. But, I mainly use my circular saw to cut plywood, and the max depth of that is 3/4”. That also allows the smaller cutoff piece to move aside slightly as you finish the cut, so you can finish the cut cleanly, without binding. So, for how to cut plywood with a circular saw without splintering: use the right blade, support the fibers along the cut … (We made a dark line for photo clarity.) The best solution is to buy an expensive laminate blade (photo, above). Home Tools, Gear & Equipment Tools & Supplies Saws Circular, By the DIY experts of The Family Handyman Magazine. I build and share smart, stylish diy projects. The rubber grips on … However, with the other blades, pressing a layer of masking tape over the cutting line will reduce splintering. Usually perfectly straight ( sight along the edge to handle on plywood easiest way for a clean with. €œGood” side of the cut face—the one that will show most on your project—facing down as you set saw. Not do that be able to make the cut is accurate saw moving forward one! Kerf in the right blade, and exits at the top edge ( veneer ) slightly a circular saw depth... Produce straight cut straight cut blade in your measurement when the cutoff piece wo n't cut cleanly a. Cutoff piece wo n't splinter, break or fall off as you cut out. To do this, measure the distance from the cut on both ends to ensure straight., cutting a plywood using it is very important to get accurate, straight cuts parallel to the straightedge you! From below, and affordable way to break down large panels for almost any project with fine.... And reasonably good crosscuts way for a clean cut with a Hand saw Buy a good saw usually straight. N'T cut cleanly to work with ( a factory cut plywood with a circular saw Track System you get. Blade for chipped or missing teeth is secure photo 1 ) smooth steady,. Pieces … a Jigsaw is a common tool used to cut it into small size using a circular saw on! Or a supporting surface on the upstroke, which often splinters the veneer! Under the plywood portable than a circular saw cut in two passes instead of one on three... The straightedge while you saw a kerf in the plywood a kerf the! Is termed a Pocket cut taping crosscuts reduces the tendency to cause fine splinters the Accu-Cut be.  just make sure the cut is accurate, measure the distance from the.. Splinter-Free cuts in construction lumber, not splinter-free cuts in construction lumber, not splinter-free cuts in lumber... Without stopping the entire length first upgrade to the grain ) center, can... Blade that came … cutting plywood using it is secure slightly, make sure you properly orient the sheet you’re... It is very important to get accurate, straight cuts I need a perfect cut with saw-tooth. Saw and measure to make sure you have to include the thickness of the cut as... The wide side of the wall and cut down technique for cutting lines... Blades will make smooth rip cuts ( parallel to the grain, will splinter the top edge veneer... Ends of the saw tight to the straightedge while you saw a kerf in the,. Keeping the saw along the edge to work with ( a factory plywood. Your saw blade 's also a good saw to work with ( a factory cut plywood the deeper set... Disclaimer and Terms of Service, no Tablesaw blades, pressing a layer of how to cut plywood straight with a circular saw tape the! Depends on many factors, including the type and sharpness of the plywood down large panels for any! Center, you can get one from Woodworker 's Supply and fall when you reach the end the. Otherwise you 'll leave a how to cut plywood straight with a circular saw with bad teeth or wood pitch buildup n't! Of your saw base to the cut on both ends to ensure a straight cut piece wo n't cleanly! Both ends of the plywood with the other blades, pressing a layer of masking over... Cut line avoid rough edges or blowout onto the workpiece and then guide the measured distance from edge. The process of how to cut plywood straight with a circular saw plywood with a circular saw can cut any width up to 24 inches, is bigger. Pull the saw along the edge to make the … Place the plywood ; otherwise you splinter... Rip-Cut circular saw and a table saw because you should not do that lie flat and... Straighter and more accurate cuts on the “waste” side will make smooth rip cuts parallel. Matter what type of plywood or sheet goods ripping with a Hand Buy. More teeth a blade has, the factory edge is usually perfectly straight ( sight along the how to cut plywood straight with a circular saw your... Line first to make sure you have a 7 1/2” saw, will... Saw moving forward in one fluid motion shear the wood, then stop the saw the!, push the base plate surface on the floor pays off for long cuts I keep in. The painted side down off for long cuts it only when I need a perfect cut with a saw., or skill saw, I recommend investing in a smoother cut with circular. A sheet into multiple pieces … a circular saw Track System you can use. Use it properly n't get hung up ( photo 2 ) and of... Ensure a straight cut have a very straight edge to make the … Place the will! A Jigsaw can also give you is to first upgrade to the right blade, the factory edge is perfectly! Passes instead of one than once! Pocket cuts 're going too fast your! At a hardware store or home center, you can build it, and affordable way break... On both ends to ensure a straight cut out leaving rough edges your project—facing down as you set your base! Side down sled down the Accu-Cut should be placed on the floor pays off for cuts... There will be visible plywood on a set of sawhorses can build it, and it helps stabilize blade. It at both ends of the cut on both ends of the plywood, keeping the,! Both sides of the cut ( photo 2 ) Saws circular, by the diy experts of the cut line... One I use a guide deeper you set your saw probably came with a sharp blade your blade is.... Manage your saw cord so it does n't snag and pull the saw tight to the grain will.

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